Multiform Tubes Engineering Ltd is an expert business specialising in the manipulation of tubing. For years, we have been providing clients with tube to suit all kinds of needs. Our skills in this field allow us to help a huge array of industries. The services on offer here cover many areas, including ERW tube reduction.
The process of tube reduction
This technique is kind of like tube tapering, where you lower the diameter towards the end of a section. The practice has its uses in numerous applications. Some examples include providing exterior and interior flush joints.
The reduction is normally carried out on rotary reducing machines or with hydraulic end formers. The first method has numerous advantages. For one thing, there won’t be any interruption to the grain structure, meaning you won’t lose integral strength. Also, your work pieces can be in a warm or hot condition. This makes the process perfect for heavy wall components.
Additionally, rotary reduction can tube layer. Here, you can reduce tubes made of differing materials together. This generates a sandwich effect and increases strength while letting you utilise different materials.
As for hydraulic end forming, it uses clamps and a static forming die to form tubes that can reach 5.5″ in diameter. This is greater than what someone can do with rotary reducing.
Using both reduction methods, the tube wall thicknesses can reach as big as 5mm. This is unless you perform hot rotary; it can be thicker here.
The ERW tubes
When you think about any kind of service, including ERW tube reduction, you need to keep the material in mind. It will have an impact on what you can do to the tubing.
ERW is actually a method of welding. However, when people think about the tubing they often mean mild steel. It is very popular and offers a lot of benefits. For starters, it is a metal with a good level of softness. As a result, it is possible to roll sheets of the steel into tubes before welding them to produce the final pieces of tubing.
Another reason why this steel is so good is because it is not as brittle as other metals. It has better flexibility too. The reason for this is that it only has about 2% carbon. It enables you to adapt and bend the tube easily.
One of the main reasons why ERW steel is so popular is due to its cost effectiveness. Manufacturers in particular are aware of that fact. Moreover, as we have already said, you can form and cold weld it easily. This also keeps costs to a minimum.
Choose outstanding ERW tube reduction services
The team at Multiform Tubes Engineering Ltd has plenty of experience working with ERW tubing. We offer all kinds of services, including using the reduction technique. This puts us in an excellent position to provide you with stellar tubing products.
So, if you would like to use our ERW tube reduction services, you can speak to us. We are always looking to help wherever we can. Plus, when you do business with us, you can expect a first class service.