Metal tubes are pivotal in all kinds of industries. In fact, demand for them is increasing in crucial areas like infrastructure, oil and gas, and automotive. Improvements in tube manipulation technology also support their use in numerous applications. We want to have a closer look at some of the most interesting new developments with tube benders here. Then, if you want to arrange exceptional services to adapt tubing, you can speak to us.

Orientation

One factor that has a big impact on the quality of parts is the orientation. It is significant if you are working with tubing that has weld seams or notches. You need to ensure the tube is orientated properly to get features in the right place and minimise stress on welds.

While it is vital, orientating tubing correctly can be a time consuming task. Traditionally it requires a skilful technician to observe the loading and positioning of every section of tube. Even if they are fast and efficient, over time it can accumulate to a lot of work hours.

A new development for 2025 could provide huge value here. WAFIOS has a new CNC tube bending machine that can orient tubes automatically. Amazingly, it can include different options to identify weld seams, notches, and other features. This could be eddy current or optical sensors. More effective loading/unloading and orientation can save a great deal of time. It is especially good for improving consistency in series production.

True to gauge products

Arguably the biggest challenge with tube manipulation is actual geometry can differ substantially from what is required. It frequently occurs because of springback during bending. Highly skilled technicians can account for it and increase the bend radius. However, it can be tricky and increases production time.

An impressive new development with some CNC tube bending machinery is it can include a feature to automatically compensate for springback. It can calculate the degree to expect with different types of tubing and adjust the bending radius. Therefore, it can improve the actual geometry and get it closer to true to gauge from the beginning. It improves accuracy, saves time, and reduces waste.

Graphics-based programming

Finally, another interesting development is a change in the programming side. Some tube bending machines can now utilise an isometric view of the product. As a result, it is easier to review the geometry and can reduce the risk of input errors. Ultimately, this more visual display can improve efficiency, even if you are creating complex components. It also offers big advantages for parts that need specific orientation.

Discuss tube manipulation with the experts

Multiform Tubes Engineering Ltd has been working with tubing for a long time, giving us an incredible wealth of experience. Most importantly, we understand key factors like how different materials behave, how vital it is to get the right set up, and how to ensure consistency. So, we can give clients the best products.

If you need tubular components for any kind of project, speak to us. We’re the perfect partner, able to provide multiple forms of tube manipulation. This includes bending, ring rolling, reduction, and expansion. We’ll help you to save time and costs on projects.