Multiform Tubes Engineering Ltd provides specialist services to clients in various industries. We can do tube reduction, expansion, bending, and more. Whether it is aluminium tubing for air compressor lines, steel tubes for construction, or anything else, we are able to fulfil all kinds of requirements.

In the transformation and upgrade of industrial air compression systems, tubing innovations are leading to an energy efficient revolution. Around 15% of the planet’s industrial energy originates from compressed air systems. Of this, pipeline losses can be as high as 25-40%. The yearly average energy loss with standard galvanised steel tube systems is 80,000-120,000 kWh per kilometre. However, aluminium alloy tubes can lower the figure to 30,000-50,000 kWh.

What we want to do here is explore the reasons why we need aluminium tubes in modern air compression systems. We’ll show why they are a fantastic investment. Then, if you need help to adapt tubing for applications, you can rely on us.

Material properties

Firstly, aluminium comes with a distinct set of properties. They make it well-suited for compressed air applications. Its lightweight nature simplifies installation and handling considerably.

Moreover, aluminium has an inherent corrosion resistance that reduces the dangers of premature failure. This is a common issue with many other metals. For example, different types of steel can rust. It leads to leaks, air supply contamination, and pressure drops. Aluminium’s non-corrosive nature also sees to it that interior surfaces stay smooth over time. It preserves optimal airflow and lowers the risk of contamination in sensitive jobs. Examples include pharmaceuticals and food processing.

The mix of corrosion resistance and a low weight leads to a longer lifespan for aluminium tubing. There is also better air quality and minimised maintenance. Speak to us if you need first class tube reduction services.

Fluid dynamics

As we said, aluminium tubes have a smooth inner surface. It improves fluid dynamics. The smoothness lowers frictional losses. This ensures that compressed air flows effectively all over the system. As opposed to tubes comprised of other materials, aluminium keeps a consistent internal diameter over time because it is not vulnerable to interior corrosion or scaling.

The improvement in fluid dynamics results in lower pressure drops. So, compressors don’t need to work as hard to obtain the relevant pressure levels. It enhances system performance and minimises energy consumption. You can save on costs and gain operational efficiency. With superior flow characteristics, aluminium tubes guarantee air compressors work at peak efficiency. You’ll get reliable, consistent performance.

Economic benefits

The initial price of aluminium tubing may be a tad higher than other options. Yet, the long term advantages are significant. If you consider all the factors, it can be the best option in economic terms.

The easy installation, due to aluminium’s lightweight and readily available push-to-connect fittings, lowers labour costs. Tube reduction and other services are also cost effective ways to adapt the tubing. The corrosion resistance reduces maintenance needs and increases your system’s lifespan. What’s more, the energy efficiency from lower pressure drops leads to lower operating costs over the long term. These combined elements turn aluminium into a long term cost efficient choice.

Installation and maintenance

Aluminium tubes ensure easy and quick installation. The low weight results in simpler handling. Multiple aluminium piping systems come with modular designs with push-to-connect fittings. This lowers installation time as well as labour costs if you compare to standard welded or threaded systems.

Maintenance needs for aluminium tubes are low thanks to the corrosion resistance and durability. As opposed to steel, aluminium is reliable over time without much upkeep. Therefore, the tubing is an efficient and practical pick for air compressor lines. Downtime isn’t as severe and operations have minimal interruptions.

Environmental stability

Finally, aluminium does well in a myriad of environmental conditions. It retains structural integrity and strength even in extreme temperatures. This makes it appropriate for applications in cold and hot climates.

Furthermore, the corrosion resistance leads to reliable performance in chemically harsh or humid settings. It means that you can use the tubes in diverse locations and industries without undermining the performance of air compressor systems. You get unmatched reliability and versatility.

Expert tube reduction for various applications

At Multiform Tubes Engineering Ltd, we have the knowledge and experience to work with various tubing materials. These include different types of aluminium, steel, titanium, brass and more. Each one comes with its own characteristics, so they come in handy for numerous applications. However, it means we need to adapt our service to produce the best results for each project. We can do that effectively to suit any specifications.

If you need our tube reduction services, get in touch with us today. We’ll tell you more about what we can do, and can also offer advice about different processes.