Accuracy is very important for tube swaging, bending, and other processes. If you can’t achieve tight tolerances, it can lead to massive problems. In the worst cases it could lead to leaks and failures. Additionally, it can increase the amount of scrap you generate. Most fabricators know the importance of maintenance to reduce the chance of a drop in accuracy, but fewer know how crucial it is to clean machines and tooling. Dirt and contamination can have a huge impact, so let’s have a look.

Dirty machines

Modern fabrication machinery, including CNC tube benders, is designed to maximise accuracy and ensure repeatability. As a result, machines have complex systems and tooling to control the positioning. The problem is, if there are issues with any of them, including bearings, ball screws, and guides, it can lead to flaws.

Over time these machines can get incredibly dirty. It can include metal particles, dust, oil, and lubricant. This is even more likely if the working environment itself is full of contaminants. Individually any of these contaminants can cause problems, however it’s worse if they combine to create an abrasive paste.

The dirt on machines can accelerate the wear and tear of components, affecting positioning and leading to inconsistency. In some cases it can make the machine behave erratically, particularly moving parts. It could become dangerous. So, be proactive with cleaning if you want to get consistent results for bending, tube swaging, and other processes.

Dirty electrical cabinets

Because machines have such complex electronics, they generally have some sort of cabinet or enclosure to house them. It provides protection and ensures the machinery has a longer lifespan. However, they do require cleaning and maintenance. Crucially, dust and dirt can accumulate inside as well as on filters and vents. If you don’t clear it, there can be issues with heat and it can damage sensitive components. Metal dust can even cause electrical faults. So, be proactive with cleaning.

Dirty tooling

It’s also vital to remember that important tooling like bending dies can cause issues if you don’t keep it clean. The tools exist to support the tubing. To get the best result, you need to maximise contact. Unfortunately, dirt can prevent this and cause issues like scratches, wrinkling, flattening, and other defects. Spending a bit of time cleaning tools every so often can make a big difference here.

Save on maintenance and downtime

Clean machines and tooling always provide better results. Additionally, it can save you money. Remember, all that dirt and grime makes it harder to see problems. If you don’t let it build up, you can identify issues much sooner and tackle them before they get worse. Plus, it’ll likely reduce the amount of time it takes to inspect and maintain the equipment, keeping downtime to a minimum.

Get consistent results for tube swaging and more

Multiform Tubes Engineering Ltd has been providing consistent high quality services for decades. We understand the importance of looking after equipment, including machinery and tooling. It provides the best results for us and our clients. In fact, little investments in regular cleaning and maintenance pay off in the long term when you look at the big picture.

So, speak to us if you want tube swaging, bending or other services. We can cater for a massive range of specifications, such as different materials, shapes, and product dimensions.